Catheter & Tubing Sub Assemblies
Manufacturing Scope
ALSPL manufactures catheter and tubing-based sub-assemblies used in interventional, monitoring, vascular access, and renal platforms.
Production includes integration of polymer tubing with moulded components, balloon platforms, hubs, and mechanical interfaces to form functional catheter assemblies.
Sub-assemblies may include:
- Single and multi-lumen catheter shafts
- Dilator shafts
- Balloon catheter shafts
- Monitoring and extension line assemblies
- Reinforced and pressure-rated tubing assemblies
- Hub-integrated catheter platforms
These assemblies may be supplied as intermediate components or as part of finished device programs.
Assembly & Integration Capability
Manufacturing capability includes:
- Precision cutting and length control
- Lumen alignment and dimensional control
- Bonding of hubs to catheter shafts
- Balloon-to-shaft integration
- Reinforcement alignment where applicable
- Multi-component interface joining
- Pressure-rated assembly validation
Assembly processes are structured to maintain consistent internal diameters, interface geometry, and bond integrity across production lots.
Engineering Scope
Engineering alignment may include:
- Lumen configuration definition
- Inner and outer diameter optimisation
- Flow performance alignment
- Pressure performance targeting
- Bond interface geometry refinement
- Transition profile control between shaft and hub
Assemblies may be aligned to proprietary device architectures or co-developed performance requirements.
Design & Development Support
ALSPL supports OEM programs with:
- Catheter shaft configuration review
- Lumen layout optimisation
- Component compatibility validation
- Prototype builds and pre-production evaluation
- Performance testing aligned to program requirements
- Design-for-manufacture review
Programs may transition from pilot builds to scaled commercial manufacturing under defined process controls.
Custom Manufacturing Programs
Programs may include:
- Manufacture to partner drawings
- Sub-assembly integration into larger device systems
- Hybrid catheter platforms
- OEM and private label production
Manufacturing programs are structured around dimensional repeatability, controlled bonding processes, and consistent mechanical performance.
